BYD
Chery
Geely
MGChina Manufacturer with Mini H1 Bi-LED 2.5"
Empower your product line with our flagship Mini H1 Bi-LED Projector. Engineered for superior brightness, a razor-sharp cut-off, and unparalleled reliability, this is the premium lighting solution your customers demand
The Ultimate 2.5" Bi-LED Platform
Mini H1 Bi-LED Single Core
Mini H1 Bi-LED Triple Color
Mini H1 Bi-LED Dual Core
Mini H1 Bi-LED One Assist
Mini H1 Bi-LED Double Assist
Mini H1 Bi-LED Triple Assist
OVERCOMING YOUR SOURCING CHALLENGES
Precision-engineered automotive lens solutions that exceed international quality benchmarks while solving your sourcing challenges.
1. QUALITY CONSISTENCY
Beyond Samples to Mass Production Excellence
We implement rigorous SPC monitoring across all production batches, ensuring optical properties and dimensional stability remain consistent from first article to full production. Our ISO 9001 and IATF 16949 certified processes guarantee that what you approve in sampling is exactly what you receive in bulk orders.
2. TECHNICAL TRANSPARENCY
Verified Capabilities, Documented Processes
Every capability we claim is independently verified and documented. Our in-house optical laboratory features Zeiss coordinate measuring machines, spectrophotometers, and environmental testing chambers—all available for virtual inspection. We provide comprehensive technical datasheets with actual test results rather than theoretical specifications.
3. MATERIAL INTEGRITY
Certified Automotive-Grade Materials
We exclusively use high-standard automotive-grade resins with complete traceability. Each batch undergoes UV accelerated aging tests to ensure 5+ years of optical clarity without yellowing. Material certificates and test reports are provided with every shipment for your quality assurance records.
4. COMPLIANCE ASSURANCE
Meeting Global Standards Without Compromise
Our products are fully compliant with DOT FMVSS 108, ECE R112/R113, and IATF 16949 requirements. We maintain partnerships with TÜV and Intertek for third-party verification, providing you with legally valid test reports accepted by regulatory authorities in North America, Europe, and Asia.
5. COMMUNICATION CLARITY
Responsive Project Management Across Time Zones
Your dedicated English-speaking project manager provides 24-hour response times and maintains comprehensive documentation through our cloud-based project portal. Weekly progress reports include production metrics, testing results, and timeline updates, ensuring complete visibility regardless of geographic distance.
6. SUPPLY CHAIN SECURITY
Protected Intellectual Property, Reliable Delivery
We safeguard your designs through legally binding NDAs and secure digital systems. Our dual-sourcing strategy for critical materials and components ensures production continuity even during supply disruptions. Climate-controlled packaging and specialized shipping containers prevent transit damage, while our logistics team handles all export documentation for seamless customs clearance.
The Tri-Color Mini Bi-LED Projector
1. Tri-Color Adaptive Beam Instantly switch between three distinct color temperatures: 6000K Diamond White for clear nights, 4300K Neutral White for balanced visibility, and 3000K Golden Yellow for adverse weather.
2. Superior All-Weather Safety The 3000K yellow light is specifically engineered to cut through dense fog, heavy rain, and snow, dramatically reducing glare and enhancing road definition when visibility is poor.
3. Powerful Market Differentiator Offer a unique, high-value product that stands out from standard single-color projectors. This feature is a compelling selling point that attracts customers seeking the best in performance and versatility.
4. Simple & Instant Switching The color temperature is easily changed via a quick off/on cycle of the vehicle’s standard headlight switch, requiring no complex extra wiring, controllers, or remotes for installation.
5. Uncompromised Bi-LED Performance This projector retains its powerful high and low beam functions with a wide, razor-sharp cutoff line across all color modes, ensuring exceptional illumination is never sacrificed.
6. Simplified Inventory (One SKU, Three Solutions) For our B2B partners, this single unit serves the needs of multiple customer profiles, from performance enthusiasts to safety-conscious drivers, simplifying your stock and maximizing sales potential.
| Name | Mode | Hi/Lo Beam | Chips | Customize |
|---|---|---|---|---|
| Mini H1 Bi-LED-Dual Core | CX01 | 45-55W | 6+1 | Blue Coating, LHD/RHD/Flat Cutting, 3000K/4300K |
| Mini H1 Bi-LED-Single Core | CX02 | 35-45W | 6 | Blue Coating, LHD/RHD/Flat Cutting, 3000K/4300K |
| Mini H1 Bi-LED-Triple Color | CX03 | 35-45W | 6 | Blue Coating, LHD/RHD/Flat Cutting |
| Mini H1 Bi-LED-Single Assist | CX04 | 35-50W | 6+1 | Blue Coating, LHD/RHD/Flat Cutting, 3000K/4300K |
| Mini H1 Bi-LED-Double Assist | CX05 | 35-50W | 6+2 | Blue Coating, LHD/RHD/Flat Cutting, 3000K/4300K |
| Mini H1 Bi-LED-Triple Assist | CX06 | 35-50W | 6+3 | Blue Coating, LHD/RHD/Flat Cutting, 3000K/4300K |
Dual-Core Dominance: Unleash Unprecedented Light Output
Engineered with a revolutionary dual-reflector and 6+3 chip design, this projector delivers an intensely focused high beam, achieving extreme distances and providing your customers with unparalleled nighttime visibility.
1. Dual-Core, Dual-Reflector Design Unlike standard projectors, this lens utilizes two separate reflectors. One is dedicated to the wide low beam, and the other is engineered exclusively for the high beam, ensuring zero compromises and maximum performance in both modes.
2. Advanced 6+3 LED Chip Architecture A powerful array of 6 LED chips provides an exceptionally wide and uniform low beam. An additional, dedicated set of 3 high-power LED chips is activated for the high beam, creating an intensely focused central hotspot.
3. Extreme Long-Distance Illumination The dedicated high beam core is engineered for pure distance, capable of illuminating the road up to 1500 meters ahead. This provides a critical safety advantage on dark highways and rural roads.
4. Overwhelming Brightness & Clarity At over 500% brighter than a standard halogen lens, this projector transforms night into day. It provides superior clarity, reduces driver fatigue, and reveals potential hazards far earlier.
5. Built for Longevity & Reliability The high-quality reflection cup is treated to resist high temperatures, preventing degradation over time. This superior thermal management ensures stable, consistent output and a significantly longer operational lifespan for the projector.
Certified Quality & Global Compliance
1. ISO 9001: Certified Quality Management
2. E-Mark: European Road Safety Approval
3. DOT Compliance: North American Market Ready
4. CE Marking: European Conformity & Safety
5. RoHS Compliance: Free of Hazardous Substances
6. IP67/IP68 Rated: Verified Weatherproof Durability
From Raw Material to Road-Ready
We combine state-of-the-art technology with meticulous quality control at every stage to build projectors that you can trust. Explore our step-by-step process below to see how excellence is engineered into every unit.
Step 1: R&D and Optical Design
We begin by simulating the beam pattern and thermal performance using advanced engineering software.
Step 2: Raw Material Validation
All materials, from LED chips to optical glass, are sourced from certified suppliers and undergo strict incoming inspection.
Step 3: Precision Lens Grinding
The optical glass is precision-ground by CNC machines to create a flawless lens surface for maximum clarity.
Step 4: Multi-Layer Lens Coating
Lenses are coated to prevent reflection and protect against scratches, maximizing light output and durability.
Step 5: Die-Cast Housing Production
The aluminum housing is die-cast for superior strength and optimal heat dissipation, crucial for LED longevity.
Step 6: LED & Driver Board Assembly
High-efficiency LED chips and driver circuits are assembled on an automated SMT line for ultimate precision.
Step 7: Dust-Free Optical Assembly
In a cleanroom environment, the lens, reflector, and LED are perfectly aligned to guarantee a sharp beam pattern.
Step 8: High/Low Beam Mechanism Integration
The Bi-LED solenoid is installed and tested to ensure fast and reliable switching between high and low beams.
Step 9: Weatherproof Sealing Test
The entire unit is hermetically sealed to achieve an IP67 rating, protecting it from water and dust intrusion.
Step 10: Beam Pattern Analysis
Every unit is tested in a goniophotometer lab to verify a perfect cut-off line and compliance with DOT/ECE standards.
Step 11: Environmental & Durability Testing
We conduct vibration, extreme temperature, and 48-hour aging tests to ensure performance in all conditions.
Step 12: Final Inspection & Secure Packaging
A final 100% function and cosmetic check is performed before each unit is securely packaged for global shipment.
Applicable Scenarios
Here we outline the key vehicle segments where our Bi-LED projectors provide a significant upgrade, representing clear market opportunities for our distributors and partners worldwide.
Sedans & SUVs
Our largest consumer market. A high-volume opportunity to upgrade millions of vehicles from dim halogens to premium, safe, and modern-looking lighting.
Pickup Trucks & Off-Road Vehicles
A high-margin segment where owners demand extreme durability and powerful long-range visibility for work, trails, and poorly lit rural roads.
Trucks & Commercial Vehicles
A key B2B fleet market focused on driver safety, long-term reliability, and reducing operational downtime. Ideal for bulk sales and service contracts.
Motorcycles
Safety is paramount in this segment. Our compact projectors provide a massive upgrade in brightness and visibility, crucial for riders with a single headlight.
ATVs, UTVs/Side-by-Sides
A passion-driven powersports market. Customers prioritize rugged, waterproof, and intensely bright lighting for night trails and demanding off-road conditions.
Electric microcars
A rapidly growing urban mobility segment. Our energy-efficient Bi-LEDs offer a critical safety and style upgrade without heavily impacting the vehicle’s battery range.
Frequently Asked Questions
Expert answers to your most critical Bi-LED projector concerns, delivering the confidence and technical clarity needed for successful automotive lighting upgrades.
Q: How do you ensure consistent quality between samples and mass production?
A: Every lens undergoes photometric testing with documented results. Our thermal management design maintains brightness with less than 10% reduction after 30 minutes of operation. We provide batch certification reports showing beam pattern consistency and lumen output.
Q: How do you handle technical support?
A: Our technical team responds within 24 hours. We provide installation guides for 200+ vehicle models, video tutorials, and live assistance when needed. Warranty claims are processed within 48 hours with advance replacements.
Q: What quality control measures do you implement?
A: We conduct 100% testing for beam pattern, cutoff precision, and mechanical function. Each lens receives a unique serial number for traceability, and we maintain reference units from each batch for one year.
Q: How do you protect distributors from market competition?
A: We enforce territorial protection agreements and a strict Minimum Advertised Price policy.We do not sold on mass-market platforms, and we actively monitor and remove unauthorized sellers.
Q: What is your warranty policy?
A: We offer a 24-month warranty covering manufacturing defects and performance issues. Our streamlined RMA process allows for advance replacements before returning defective units.
Q: How difficult is installation?
A: Our projectors require minimal modification with multiple mounting options. We offer both threaded shaft and bracket mounting systems, plus “plug-and-play” adapters for popular vehicles.
Q: Is this a true bi-LED projector?
A: Yes, our projectors feature genuine bi-LED technology with a precision solenoid mechanism that physically shifts the light pattern. This creates a true high beam with 3x the intensity and 200% wider coverage compared to the low beam.
Q: How does your lens compare to competitors?
A: Independent tests show our mode produces 30% more usable light than other competitors, with wider and more uniform beam distribution. Our cutoff precision exceeds ECE R112 standards by 40%.
- Jiepai Town, Danyang Zhenjiang City, Jiangsu Province, China
- +86 18297599683
- Sales@royalincarparts.com
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